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    ns, human and financial, more personnel are often found working overtime

    • Difficulty in hiring the Belts on a full-time basis due to reasons other than financial; for example, uncertainties including the commitment to deployment

    • Question of survival of the bu

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    Identifying Six Sigma roadblocks and bottlenecks is essential for eliminating them for effective deployment and to reap the benefits of applying advanced versions of Six Sigma for higher productivity. Of late, Six Sigma professionals are increasingly identifying bottlenecks. The dawning of the reality that the voice of the customer is a ‘moving target’ has posed challenges in the face of growing competition. But this is not to say that there are no bottlenecks on the implementation side.

    Six Sigma Bottlenecks

    One major bottleneck in Six Sigma deployment can be attributed to errors in decision making which invariably leads to higher COPQ. The bottlenecks are critically different for small and companies from large corporations because of their contextual differences. Further, they may result from any or all phases of the deployment process.

    Bottlenecks In Low Cost Deployments: Often, small and medium sized companies take to Six Sigma circles with limited resources and as a consequence, expose themselves to additional limitations.

    • Owing to resource limitations, human and financial, more personnel are often found working overtime

    • Difficulty in hiring the Belts on a full-time basis due to reasons other than financial; for example, uncertainties including the commitment to deployment

    • Question of survival of the bus

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    . The dawning of the reality that the voice of the customer is a ‘moving target’ has posed challenges in the face of growing competition. But this is not to say that there are no bottlenecks on the implementation side.

    Six Sigma Bottlenecks

    One major bottleneck in Six Sigma deployment can be attributed to errors in decision making which invariably leads to higher COPQ. The bottlenecks are critically different for small and companies from large corporations because of their contextual differences. Further, they may result from any or all phases of the deployment process.

    Bottlenecks In Low Cost Deployments: Often, small and medium sized companies take to Six Sigma circles with limited resources and as a consequence, expose themselves to additional limitations.

    • Owing to resource limitations, human and financial, more personnel are often found working overtime

    • Difficulty in hiring the Belts on a full-time basis due to reasons other than financial; for example, uncertainties including the commitment to deployment

    • Question of survival of the bu

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    in Six Sigma deployment can be attributed to errors in decision making which invariably leads to higher COPQ. The bottlenecks are critically different for small and companies from large corporations because of their contextual differences. Further, they may result from any or all phases of the deployment process.

    Bottlenecks In Low Cost Deployments: Often, small and medium sized companies take to Six Sigma circles with limited resources and as a consequence, expose themselves to additional limitations.

    • Owing to resource limitations, human and financial, more personnel are often found working overtime

    • Difficulty in hiring the Belts on a full-time basis due to reasons other than financial; for example, uncertainties including the commitment to deployment

    • Question of survival of the bu

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    r all phases of the deployment process.

    Bottlenecks In Low Cost Deployments: Often, small and medium sized companies take to Six Sigma circles with limited resources and as a consequence, expose themselves to additional limitations.

    • Owing to resource limitations, human and financial, more personnel are often found working overtime

    • Difficulty in hiring the Belts on a full-time basis due to reasons other than financial; for example, uncertainties including the commitment to deployment

    • Question of survival of the bu

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    ns, human and financial, more personnel are often found working overtime

    • Difficulty in hiring the Belts on a full-time basis due to reasons other than financial; for example, uncertainties including the commitment to deployment

    • Question of survival of the business owing to lack of innovativeness in product or service development and introduction to the market

    • Procrastinating over decision-making on capital expenditures even against justified ROI projections

    The above roadblocks result in problems such as:

    • Non-availability of methods and tools required for efficient and timely Six Sigma deployment

    • Risk of generating outdated, irrelevant and incompetent solutions for re/design and development of product or service

    • Prolongation of project cycle time

    • Expensive errors at the early stages triggering a series of multiple errors

    Overview of Bottlenecks Arising From Deployment Phases

    Poor selection of projects is often found to be the biggest stumbling block. Let’s take a critical look at this:

    Define Phase

    o Lack of options for potential changes or innovation

    o Underestimation of subsequent secondary problems

    o Lack of failure analysis

    o Unclear definition of alternative causes and effects

    o Failures due to wrong direction and narrowing of scope

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